2.12. Removal and installation of the engine and transmission

Removal

 PERFORMANCE ORDER

  1. Disconnect a wire of "weight" and remove the rechargeable battery.
  1. Remove a casing from the engine.
  1. Remove the air filter.
  1. Disconnect hoses from the oil heater of the transmission.
  1. Disconnect the socket from the valve of recirculation of the fulfilled EGR gases and vacuum hoses.
  1. Disconnect electric sockets from engine elements (fuel nozzles, the VMT sensor of the first cylinder, etc.).
  1. Disconnect electric sockets from the generator and a starter.
  1. Merge cooling liquid.
  1. On the car with the automatic transmission disconnect hoses of the oil heater of the transmission.

Mark hoses before their detachment not to mix them at repeated accession.

Be careful that transmission liquid from hoses did not flow out. For an exception of hit of dirt close the ends of hoses traffic jams.

  1. Disconnect the top and lower hoses from a radiator and remove a radiator.
  1. Disconnect a wire of connection with "weight" from the engine.
  1. Disconnect hoses of giving and return of fuel from the engine.
  1. Disconnect a vacuum hose from the vacuum amplifier of brakes.
  1. Disconnect the cooling system hoses going to a heater.
  1. Disconnect a speedometer drive cable from the transmission.
  1. On the car with the mechanical transmission disconnect a coupling cable from a transmission case.
  1. Disconnect a wire of connection with "weight" from the transmission.
  1. On the car with the automatic transmission disconnect a cable of control of the transmission.
  1. On the car with the automatic transmission disconnect sockets from the switch of blocking and the electromagnetic valve.
  1. On the car with the mechanical transmission disconnect drafts of the choice and gear shifting.
  1. Disconnect the filter and a returnable hose from the power steering pump.
  1. Disconnect tubes from the conditioner compressor.
  1. In a motor compartment remove a dustproof cover and turn out a bolt of fastening of the universal hinge of a steering shaft to steering transfer.

For the correct repeated connection note mutual position of the hinge of a steering shaft and steering transfer.

  1. Lift the car and remove forward wheels.
  1. Turn out bolts, remove a support and fix by a soft wire it on a rack of a forward suspension bracket.
  1. Turn out bolts and disconnect the lower part of a rotary fist from a rack.
  1. Disconnect a forward exhaust pipe from a final collector.
  1. Fix captures of the load-lifting mechanism for eyes of the engine and lift so that to unload support from engine weight.
  1. Support the transmission by the hydraulic elevator and turn out bolts and nuts of fastening to a submotor frame.

Check that all electric sockets, hoses, tubes and plaits of wires are disconnected from the engine.

  1. Remove a support of the engine and transmission.
  1. Turn out bolts and nuts of fastening of a submotor frame.
  1. Inclining the transmission, lower down and remove the engine together with the transmission from the car.