10.5. Removal and installation of the transmission


Removal


 PERFORMANCE ORDER

  1. Disconnect, first of all, a wire from the negative plug of the rechargeable battery, then – from positive.
  1. Remove the rechargeable battery and a support of the battery.
  1. Remove the air filter.
    1. Uncover the air filter.

b. Remove the case of the air filter.

  1. Disconnect the backing light switch socket.
  1. Remove an arm and disconnect sockets from the sensor of an angle of rotation of a bent shaft (CKP), the sensor of oxygen and the sensor of pressure of oil.
  1. Remove a speedometer drive cable.
  1. Turn out a bolt of fastening of the working cylinder of coupling.
  1. Remove the forelock of fastening of a cable of gear shifting.
  1. Remove the forelock of fastening of a cable of the choice of transfers.
  1. Remove a clip of fastening of a cable of gear shifting.
  1. Remove a clip of fastening of a cable of the choice of transfers.
  1. Disconnect the cardan hinge from a shaft of a steering column.
  1. Disconnect a hose of the oil pump of the amplifier of steering.

Be careful as at a detachment of a hose liquid will follow.

  1. Remove a clip and disconnect a returnable hose of the pump of the amplifier of steering.
  1. Turn out the top bolts of fastening of the transmission.
  1. Turn out bolts and remove a starter.
  1. Support by special adaptation 09200-38001 the engine so that the weight of the engine was perceived by adaptation.
  1. Remove forward wheels and supports of forward brakes.
  1. Disconnect the spherical hinge of a tip of steering draft from a rotary fist.
  1. Remove the sensor of speed and turn out bolts of fastening of a forward rack to a rotary fist.
  1. Turn out a drain stopper and merge oil from the transmission.
  1. Remove a transmission arm.
    1. a. Turn out a bolt of fastening of a support.

b. Turn out (top) bolt from a body.

c. Turn out (side) bolt from a body.

d. Turn out a side assembly bolt of fastening of the transmission.

  1. Remove a forward roller stopper.
    1. Turn out a bolt of fastening of a support.

b. Turn out (side) bolt of fastening of a stopper.

c. Turn out (lower) bolt of fastening of a stopper.

  1. Remove a back roller stopper.
    1. Turn out a bolt of fastening of a support.

b. Turn out a bolt of fastening of a stopper.

  1. Remove a power shaft.
  1. Remove the muffler.
  1. Turn out bolts of fastening of the lower frame.
  1. Support the transmission by a jack.
  1. Turn out the lower bolts of fastening of the transmission.
  1. Remove the transmission.

At removal of the transmission be convinced that the jack supports the transmission on the big square.

Installation

Installation is carried out to the sequences, the return to removal.